Patient Interfaces & Single-Use Optics
Where Precision Meets Process Reliability: Polymer Optics for Cutting-Edge Ophthalmic Applications

Engineered for the Highest Standards: Optics for Eye Surgery

The demands in ophthalmology are continuously increasing: new laser systems, enhanced patient safety, and growing regulatory pressure all require outstanding technical solutions. Especially in the development of single-use optics for patient interfaces, it takes a partner who combines optical precision, manufacturing expertise, and regulatory know-how. Equally crucial is a dependable high-volume production that delivers consistent results – even for complex requirements – supported by transparent documentation, full traceability, and flexibility to adapt to specific project needs.

VIAOPTIC develops and manufactures high-precision injection-molded plastic optics for single-use applications in ophthalmic medical technology. Our solutions combine optical excellence with scalable, reliable manufacturing.

Engineered for Engineers

Technical Highlights Product Advantages in Detail

Optical Excellence

Shape accuracy and minimal stray light – achieved through ultra-precise tooling technology, simulation-based design, and automated quality control. Our components reach best-in-class surface deviations and tolerances, including form deviations of less than 1 µm.

Custom Designs

Every project starts with a detailed analysis of your application requirements. Whether it’s custom lens shapes, integrated light guides, or tailored device interfaces – geometries, materials, and packaging concepts are precisely matched to your needs.

Regulatory Compliance

We provide technical documentation, test reports, and risk analyses that meet the strict regulatory standards of the medical device industry. Traceability, test protocols, and structured data handovers are standard practice.

Single-Use Ready & Cost-Efficient

Our optics are designed for economically viable series production under cost pressure and high quality demands. Design-to-cost approaches, tool-optimized geometries, and production-proven materials ensure a single-use solution with predictable effort.

Precision Down to the Last Detail

Manufacturing fine optical structures is one of our core competencies. We monitor centering errors, perform 100% inspections such as interferometric in-line measurements, and fully document every production batch – ensuring reproducible quality from first prototype to large-scale production.

Material Quality & Purity

We exclusively process highly transparent, medical-grade polymers. For specific material requirements such as sterilization, chemical resistance, autofluorescence, etc., we offer expert advice. Optional optical coatings such as anti-reflective, scratch-resistant, or hydrophobic layers are available. We also offer cleanroom production (ISO 7 or 8) and sterile single-use packaging.

Applications

Interfaces for excimer or femtosecond lasers

Disposable lenses for mobile systems

Opto-mechanical units for patient connection

Customer-Focused Development

Our philosophy: We don't just deliver - we think alongside you. Every customer inquiry is treated as a development project, executed with deep understanding of the application and technical feasibility.

Co-engineering with R&D teams
In-house iterative prototyping
Simulation and design validation using optical design software (Zemax)

Reliable Series Production

Our production is structured to meet your product’s specific requirements:

Full traceability
Redundant tooling and mold strategies
Safe launch ramp-up for series production
Validated manufacturing processes
Preventive supply chain management (forecasting, safety stock, second sources)

Get in Touch

Planning a new interface for ophthalmic applications? Looking to convert existing optics to polymer? Need a second supplier for an existing product? Let’s talk about your technical requirements and project goals.

Get in touch now

Contact

VIAOPTIC GmbH
Am Leitz-Park 1
D - 35578 Wetzlar

+49 6441 9011-0
info@viaoptic.de

Sales

Sebastian Godderidge
+49 6441 9011-11
sales@viaoptic.de

Dr. Markus Cremer
+49 6441 9011-58
sales@viaoptic.de

Marcel Pfeifer
+49 6441 9011-0
sales@viaoptic.de

Service

Mike Plasberg
+49 6441 9011-0
quality@viaoptic.de

Patient Interfaces & Single-Use OpticsWhere Precision Meets Process Reliability: Polymer Optics for Cutting-Edge Ophthalmic Applications